Project Description

Plastic Vacuum Forming (also known as thermoplastic molding, blister clamshell Thermoforming or vacuum molding )

ZHANSHI PACKAGING supply all kinds of thermoformed parts in China

SUMMARIZE

1. Shanghai Zhanshi provides thick gauge thermoforming parts for Automobile , Electric Vehicle, Bus, Golf Car, Pickup, and also for Yacht, Boat and Ship.

2.Thick plastic products generally have the characteristics of large area, large height and thick gauge, and are mainly formed by vacuum plastic mold. Most of these plastic products are used in automotive interior and exterior decoration, transportation, building materials, packaging, medical equipment, household appliances and other fields of daily life. But the main application is in automotive industry.

3. ABS (acrylonitrile-butadiene-styrene plastic) material: it has good impact resistance, heat resistance, low temperature resistance, chemical resistance and excellent electrical properties. It is easy to form compared to HDPE, product size is stable, good surface gloss and better bearing and compression resistance. It also has better low temperature resistance, toughness and environmental stress crack resistance than HDPE. Main application: Widely used in automotive, electronic and electrical, office and communication equipment fields.

4.HDPE (High Density Polyethylene) material: It has good heat resistance, cold resistance, chemical stability, high rigidity, toughness and excellent resistance to environmental stress cracking. Main usage: 200-liter buckets, fuel tanks, pallets, large thermoforming parts, yachts, plastic top tray covers, and most of auto parts, etc.

5.ABS + TPU (thermoplastic polyurethane) material: it is a new type of board with a special co-extrusion process to make the surface of the ABS board covered with a layer of TPU film. Products would have both excellent mechanical properties of ABS and high wear resistance and tear resistance of TPU. The cost of this material is 2 to 3 times that of general materials. It is also because of the high cost that the application of such materials is subject to certain restrictions. TPU characteristics: good wear resistance. When the material is often subjected to friction, scraping, grinding and other mechanical effects during use, it will cause the surface to gradually wear out, so the wear resistance of the material is very important.

6. TPU plastic materials have excellent wear resistance, more than five times exceed the natural rubber. It also has a higher tear resistance compared with some commonly used plastics. Main use: mainly used in automotive interior parts. In the packaging field, it is mainly used for parts and accessories that require high cleanliness, such as engine, gearbox and other power system parts.

Thermoforming Auto Parts

APPLICATION

Car Bumper, Car Mat, Auto parts turnover pallet, Car roof-box shell, Car Roof, Car Signage, INS Technology Thermoforming and Injection Parts,Non-woven fabric seat sleeve, Car Vent Pipe, Car Fender, Engine Hood, Sound Insulation Parts, Instrument Panel, Vehicle Door Water Proof Film, Car Liner, Battery Cover, Pedal Frame, Decoration Panel .

TECHNICAL PROCESS

Product design→Vacuum Forming(Thermoforming) → 5 Axis Trimming → Quality test → Packing → Container loading

1 manual feeding

1 manual feeding

2 Double furnace heating

2 Double furnace heating

3 Bubble Blowing

3 Bubble Blowing

4 vacuum forming

4 vacuum forming

5 Axis Trimming

5 Axis Trimming

6. Our mold certer

6. Our mold certer

HIGHLIGHTS

1. The main advantage of thick sheet vacuum forming is its engineering economical efficiency. For a small number of plastic parts, low mold cost is the greatest advantage , and for large quantities of parts,it can reach super thin wall thickness and high productivity.
2. Wide selection of materials : The smallest parts can be packaging materials for tablets or batteries for watches, the largest parts can be 3-5m long used as garden sinks.The thickness of the molding material can range from 0.05 to 15mm.Any thermoplastic or material with similar properties can be thermoformed.
3. In the production of thick gauge thermoforming the semi-finished sheet need to be cut, which will produce scrap.These scraps are crushed and mixed with the original material, which can be made into sheet again.

Attractive appearance, smooth surface

Attractive appearance, smooth surface

High Quality Thermoforming Machine

High Quality Thermoforming Machine

Lower weight .High production efficiency

PRODUCT DESCRIPTION

Thermoformed Car Bumper
Item 1:Car Bumper, Car Roof,  Car Fender, Engine Hood, Sound Insulation Parts, Instrument Panel, Car Liner, Battery Cover, Pedal Frame, Decoration Panel
Material :ABS,HDPE etc.
Thermoformed Car Mat
Item 2:Car Mat
Material :TPV,TPU,PVC,PE, TPE,TPO
Car Roof Box Shell
Item 3:Car Roof Box Shell
Material :ABS, ABS+PMMA
Car Signage
Item 4:Car Signage
Material :PMMA(Acrylic)
Auto parts turnover pallet
Item 5:Auto parts turnover pallet
Material :HDPE

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